Technical Resource Guide_WEB_BEL25-D-516650 - Page 27 of 84
27 | belgard ® product installation guide | belgard.com | 877-235-4273 SAND SET OVER COMPACTED ROAD BASE INSTALLATION (PEDESTRIAN FOOT TRAFFIC) INSTALLATION NOTES: • Follow the detailed drawing above. • Base material is to be over based 6 to 8 inches beyond the edge of the pavement. • Precompact the sand bedding course and screed to 1-in thickness with smooth surface. • The required edge restraint system is a low-profile edge restraint with a vertical height of 1½-in as shown in the drawing. • Insure that pavement is constructed with a 1 ½ to 2 percent slope that it is pitched away from any building. • Insure the plastic 4 mm spacers are installed at all corners of the installed pavers. Belgard porcelain pavers can also be installed as a permeable system. Replace sand with a 2 inch thick bedding course or a 3/8 inch crushed open grade aggregate. Replace 3/4 minus base with a 3/4 crushed open grade aggregate. PEDESTRIAN FOOT TRAFFIC SAND SET OVER COMPACTED ROAD BASE INSTALLATION OPTION A EDGE RESTRAINT SYSTEM STAKED INTO BASE OPTION B CAST IN PLACE CONCRETE CURB PER LOCAL STANDARDS. 6” WIDE MIN. INSTALLATION NOTES: Follow the detail drawing. Base material is to be over based 6 to 8 inches beyond the edge of the pavement. The required edge restraint system is a low profile edge restraint with a vertical height of 1 1/2 inches as shown in the drawing. Ensure that pavement is constructed with a 2% slope that it is pitched away from any bulding. Ensure the plastic 4mm spacers are installed at all corners of the installed pavers. PLANKS When installing porcelain planks (12x48 & 8x48), always lay the patterns of 1/3’s. These shoud not be placed next to each other at 50%. For all Techniseal ’s product please follow manufacturer’s reccomendations. Important: For a professional and chip free cut, Belgard Porcelain pavers should only be cut with a tile saw equipped with a wet cut porcelain blade. Caution: Never compact Belgard Porcelain pavers with a plate compactor. Never install Belgard Porcelain pavers without the required 4mm disc spacers between all units. 4mm disc spacer (with break off tabs for different patters) 20mm (0.7874”) Porcelain Slab 1” pre-compacted concrete sand 1.5” tall peripheral restraint system spiked into 6-8” over base area Belgard/ Mirage Porcelain Pavers 20mm (3/4” nominal) pavers Linear Drain *Detemined by Others Use 4mm disc spacers between all pavers, to be left permanently and fill joints with high-performance polymeric sand Such as Techniseal NextGel Porcelain Sand Note: Pre-compact the sand bedding course and screed to a 1” thickness with smooth surface. Compacted subgrade, prepare acording to recommendations in geotechnical report Soil Equal to base thickness Subbase extends beyond curb to provide working platform for installation 1” Bedding layer, conforms to ASTM C33 with < 1% passing 0.80 mm. 2x #4 rebar Compacted road base 3/4” minus road base material. Base thickness is determined by soil and climatic conditions. Base layer, Min. 3” ASTM No. 57 stone In order to ensure proper drainage, the installer must adjust the base thickness and subgrade composition to account for local climatic and geological conditions. Drainage Site specific conditions will determinethe location and quantity of linear drainage. Permeable Geotextile Fabric (Mirafi 140N or equal) R The use of a Porcelain Roller Compactor is MANDATORY! (18” min.)